⌘ K
SMED · Changeover Analysis
Welder 07 · 12 May · 08:42 → 09:00 · PN-7733 → PN-4521
Total time
18:24min
Target: 12:00
vs Target
+6:24min
53.0%
Internal setup
11:42min
63% of total
External setup
6:42min
37% — could be done while running
Phase timeline (target overlay)
InternalExternalTarget
Internal vs External breakdown
Internal (machine stopped)11:42 (63%)
External (could be while running)6:42 (37%)
Compare
This changeover18:24
Last (10 May)16:48
30-day avg15:32
Target12:00
Best ever (24 Apr)09:18
World-class (theoretical)06:00
Step-by-step breakdown
| # | Step | Type | Start | End | Duration | Target | Δ | Tag |
|---|---|---|---|---|---|---|---|---|
| 1 | Announce + safety check | EXT | 08:42 | 08:43 | 0:42 | 0:30 | +0:12 | |
| 2 | Wait for last part to clear | INT | 08:43 | 08:44 | 1:18 | 1:00 | +0:18 | |
| 3 | Remove old tool · Welder 07KAIZEN | INT | 08:44 | 08:48 | 3:42 | 2:30 | +1:12 | |
| 4 | Fetch new tool from rack 2BKAIZEN | INT | 08:48 | 08:51 | 2:48 | 0:00 | +2:48 | OVER |
| 5 | Install new tool | INT | 08:51 | 08:55 | 3:18 | 3:00 | +0:18 | |
| 6 | Configure controller (recipe)KAIZEN | EXT | 08:55 | 08:57 | 1:48 | 0:00 | +1:48 | |
| 7 | Trial run + adjust | INT | 08:57 | 08:58 | 0:36 | 1:30 | −0:54 | |
| 8 | First good part — QA sign-off | INT | 08:58 | 09:00 | 4:12 | 4:00 | +0:12 |